Stage 1
Infusing Soul - Design & Rigorous Material Selection
Step 1.1: Creative & Engineering Design
Process: Our designers translate market trends, client concepts, or original inspiration into renderings. Then, our engineering team uses CAD/CAM software for in-depth structural engineering, generating component drawings accurate to the millimeter, hardware hole maps, and a Bill of Materials (BOM).
Value to You: Ensures the product achieves a perfect balance of aesthetics, ergonomics, structural strength, and mass production feasibility, providing "precise digital DNA" for all subsequent processes.
Step 1.2: Global Material Sourcing
We source top-tier raw materials globally for different product lines
Cabinet Frame
Uses FSC-certified solid wood (e.g., oak, walnut) or multi-layer solid wood boards with E0/E1 environmental standards, ensuring stability and eco-friendliness.
Door & Side Panels
Options include solid wood, high-quality waterproof MDF, or aluminum-framed glass, all with strict moisture content control.
Countertop
Selected from high-quality, large-format sintered stone/quartz slabs with natural veining, high Mohs hardness, and strong stain resistance.
Hardware
Uses well-known brand or custom-molded 304 stainless steel soft-close hinges and slides, guaranteeing over 100,000 open-close cycles.
Stage 2
Artisan Carving - Precision Machining of Core Components
Step 2.1: Intelligent Board Cutting
Process: Uses CNC panel saws to cut boards with high precision based on optimized layouts, maximizing material yield with smooth, chip-free edges.
Value to You: High precision is the foundation of quality assembly, ensuring structural integrity from the source.
Step 2.2: Edge banding with unpainted multi-layer
solid wood (moisture protection is key, PUR preferred)
Step 2.3: Countertop & Sink Cutout Processing
Process: For sintered stone/quartz tops, waterjet cutters or CNC bridge saws are used for cutouts, edge polishing, and chamfering. Waterjet cutting allows for complex shapes with smooth, crack-free edges.
Value to You: Precise sink and faucet cutouts achieve a perfect visual and functional integration of the countertop and basin.
Stage 3
Precision Assembly - Bringing It to Life
Step 3.1: Cabinet Frame Assembly
Process: Skilled craftsmen assemble the cabinet frame using pre-drilled holes and specialized connectors (e.g., dowels, bolts), ensuring squareness and stability. Dampened hinges and slides are installed and adjusted simultaneously.
Value to You: A sturdy frame is the core of the vanity's longevity. Precision hardware installation ensures smooth and quiet operation.
Step 3.2: Integrating Top & Cabinet
Process: The finished countertop is joined with the assembled cabinet using high-strength specialized adhesives and mechanical fasteners, ensuring a secure connection and even weight distribution.
Value to You: This critical step determines the final product's overall stability and appearance.
Stage 4
The Final Test - Inspection & Packaging
Step 4.1: Comprehensive Quality Inspection
Process: Every unit must pass our "QC Station": appearance (paint, stone veining), dimensions, door gap uniformity, drawer smoothness, hardware function, levelness, etc. Simulated load tests and light inspections are conducted.
Value to You: We act as your reliable quality gatekeeper, ensuring every delivered product meets high standards, minimizing post-sale issues.
Step4.2: Professional Protective Packaging
Process: The product is wrapped in soft materials with corner protectors. High-strength 5-ply corrugated cartons are used with custom foam/EPE inserts for compartmentalization and fixation, ensuring it can withstand long-distance ocean freight.
Value to You: Minimizes shipping damage, ensuring the product arrives at your warehouse or project site in perfect condition.
Why Choose Levi Decor?
17 Years of Deep Focus: We specialize in vanity manufacturing,
with deep expertise in material properties and process details.
Vertical Process Control: Key processes from raw material
to finished product are managed in-house, ensuring stable and controllable quality.
Engineering Mindset: We translate artistic design into precisely
manufacturable industrial products, supporting efficient and reliable OEM/ODM services.
Starting from a piece of wood and a slab of stone, what we deliver is
not just a vanity, but a bathroom space solution that stands the test of time.
